PVC Urukuta rw'Imashini Ikuramo Imashini
1. Incamake yumurongo wibicuruzwa nibicuruzwa byanyuma
Uyu murongo wo kubyaza umusaruro ni ibikoresho byikora bikomeza gukora imiterere itandukanye, amabara, nuburyo butandukanye bwurukuta rwa PVC ruvuye muruvange rwa PVC binyuze muburyo bwa tekinoroji yo gushushanya.
Isesengura rirambuye ryurukuta rwa PVC
1. Incamake yumurongo wibicuruzwa nibicuruzwa byanyuma
Uyu murongo wo kubyaza umusaruro ni ibikoresho byikora bikomeza gukora imiterere itandukanye, amabara, nuburyo butandukanye bwurukuta rwa PVC ruvuye muruvange rwa PVC binyuze muburyo bwa tekinoroji yo gushushanya.
Igicuruzwa cya nyuma:
· Ikibaho cya PVC (Ikibaho kinini, Ikibaho gikomatanyije): ikibaho kirekire gifite ururimi hamwe na shobuja (ibishishwa byigitsina gabo nigitsina gore), bishobora guterwa no gushyirwaho, cyane cyane bikoreshwa kurukuta no hejuru.
· Ikibaho cya PVC, umurongo wo hejuru, umurongo wikibuno: imirongo itandukanye yo gushushanya.
· Ibindi bikoresho bidasanzwe - ibikoresho byakozwe: bitatu - panneaux ifite ibipimo bifatika bifite ingaruka zidasanzwe zo gushushanya.
Ibicuruzwa bifite ibimenyetso biranga amazi, kurwanya ubushuhe, kutagira umuriro, kubika amajwi, kwishyiriraho vuba, no gukora isuku byoroshye, bigatuma biba ibikoresho byiza byo gushushanya ahantu nko mu gikoni, mu bwiherero, muri balkoni, no mu biro.
2. Ibice byingenzi nibikorwa
Inzira y'ibanze isa n'umurongo wo kwigana ibuye, ariko itandukaniro ryibanze riri muburyo no gutunganya nyuma
Raw material preparation ->high-speed hot mixing ->cold mixing ->extruder plasticization ->mold forming ->vacuum shaping ->cooling water tank ->traction ->printing/laminating (optional) ->fixed length cutting ->guhita
3. Ibisobanuro birambuye kubikoresho byingenzi (ibiranga urukuta)
(1) Sisitemu yo kuvanga
· Umuvuduko mwinshi ushushe + ivanga imbeho: neza neza nka mbere, ni urufunguzo rwo kwemeza uburinganire bwibintu hamwe na plastike mbere. Inzira igira uruhare rukomeye mugukomera, gukomera, no guhangana nikirere cyurukuta.
(2) Sisitemu yo gukuramo
· Impanga ihuriweho - screw extruder: iracyahitamo byimazeyo. Bitewe nuburyo bwiza bwo kuvanga nubushobozi bwo kugaburira, birakwiriye cyane gutunganya neza ifu ya PVC. Icyitegererezo cyatoranijwe hashingiwe ku bwinshi bw'umusaruro (nka SJSZ51 / 105, aho 51 igereranya diameter ntoya ya nyuma na 105 igereranya intera hagati ya screw).
(3) Gushushanya no gushiraho sisitemu - itandukaniro ryikoranabuhanga
Iri ni itandukaniro rinini hagati yumurongo wurukuta numurongo wurupapuro.
· Gukuramo ibicuruzwa bipfa:
· Ngiyo intangiriro igena umusaraba - imiterere yibice byurukuta. Imiyoboro yimbere yimbere yububiko yateguwe neza kugirango harebwe neza ko ibikoresho bishongeshejwe bigizwe nuburyo bumwe bwikibaho cyurukuta (nkibibaho binini byurukuta, imiyoboro ya kare, nibindi) nururimi hamwe nimiterere.
· Urwego rwo gushushanya hamwe nuburyo bwo gutunganya neza ibishushanyo bigena mu buryo butaziguye uburinganire bwuzuye nubuziranenge bwibicuruzwa.
· Ikigega cya Calibator ya Vacuum:
· Iki nigikoresho cyingenzi cyo gukuramo inkuta / imyirondoro. Ubushyuhe bwo hejuru - bworoheje bilet kuva kumunwa wububiko ihita yinjira muri sitasiyo ya vacuum.
· Hariho ibishushanyo mbonera (mubisanzwe bigabanijwe) imbere yimbonerahamwe ihuza imiterere yibicuruzwa. Binyuze muri vacuum adsorption hamwe no gukonjesha amazi akonje, fagitire ya PVC yoroshye yanditswe neza mumyanya yububiko kandi ikonjeshwa vuba kandi igakomera kugirango ibone ibipimo nyabyo n'ubuso bunoze.
· Uburebure n'umubare w'ibyiciro by'imbonerahamwe ishushanya biterwa n'uburemere n'umuvuduko w'ibicuruzwa.
(4) Sisitemu yo gukonjesha
· Igikoresho gikonjesha: Nyuma yo gushiraho icyuho kibanza, imbaho zurukuta zinjira mu kigega kirekire cyo gukonjesha kandi zikonjeshwa neza kugeza ubushyuhe bwicyumba ukoresheje kwibiza cyangwa gutera, byemeza ko ibicuruzwa byakozwe nta guhindagurika.
(5) Sisitemu yo gukurura
· Caterpillar Kuramo:
· Nibikoresho bisanzwe bikurura bikurura umwirondoro. Inzira ebyiri cyangwa nyinshi zifunga urukuta, rutanga imbaraga, zihamye, ndetse zikurura kugirango wirinde umwirondoro kunyerera cyangwa guhinduka.
· Umuvuduko wo gukurura no kwihuta bigomba guhuzwa, bitabaye ibyo birashobora gutera kwirundanya cyangwa kumeneka.
(6) Ibikoresho bizakurikiraho (kubishaka)
· Imashini yo gucapa: Gucapa ingano yinkwi, ingano yamabuye nubundi buryo hejuru yububiko bwurukuta kugirango ubashe gushimisha.
· Imashini imurika firime: Shyira hejuru ya firime ya PVC / PET ishushanya hejuru kugirango utange amabara meza nuburyo bwiza, kandi wongere imbaraga zo kwambara.
(7) Sisitemu yo gukata no gutondeka
· Gukata Orbital cyangwa Kuguruka:
· Kubibaho byubusa, imashini zikata umubumbe ni amahitamo meza. Uruziga rwarwo ruzengurutse ntiruzunguruka rwonyine, ahubwo ruzenguruka umwirondoro, rutuma gukata neza kandi neza utabanje gukanda umwirondoro, wirinda gusibanganya.
· Automatic stacker crane: yakira ibice byateganijwe birebire byurukuta hanyuma bigahita bikurikirana neza.
4. Ibitekerezo byo guhitamo umurongo utanga umusaruro (kubibaho)
1.
2. Akamaro k'ibishushanyo: Ububiko nubugingo bwo gukora urukuta. Ni ngombwa gushora imari mu iriba - ryateguwe kandi rinini - ryiza, kuko rigena ubuziranenge, umusaruro, n’umusaruro ukomoka ku bicuruzwa.
3. Umusaruro na Automation: Ukurikije ingengo yimari yishoramari hamwe nibiteganijwe ku isoko, hitamo moderi ijyanye na extruder ijyanye numusaruro (nka 51/105, 55/110, 65/132, nibindi), hanyuma umenye urwego rwo kwikora (niba hakenewe gutondekanya byikora, nibindi).
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|
Ubugari bw'umwirondoro (mm) |
Icyitegererezo |
Ubushobozi bwateganijwe (kg / h) |
Imbaraga za moteri (kw) |
|
180 |
SJSZ51 / 105 cyangwa 55/110 |
80-120/120-150 |
18.5/22 |
|
240 |
SJSZ65 / 132 |
175-250 |
37 |
|
300 |
SJSZ65 / 132 |
175-250 |
37 |
|
400 |
SJSZ65 / 132 cyangwa 80/156 |
175-250/250-350 |
37/55 |
|
600 |
SJSZ65 / 132 cyangwa 80/156 |
175-250/250-350 |
37/55 |
|
800 |
SJSZ80 / 156 |
280-350 |
55 |
Ibirangantego: pvc urukuta rwimashini yimashini, Ubushinwa pvc urukuta rwimashini yimashini ikora, abatanga, uruganda
Urashobora kandi gukunda
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